Always On Duty
Engineered Like a Soldier. Tested Like a Guardian.
Home / Sunfilm Expanded PTFE Wrapping Tape

Sunfilm® Expanded PTFE Wrapping Tape

Engineered for Aerospace, Defense and High-Frequency Communication SystemsWith a density of only 0.50–0.90 g/cm³, Sunfilm® ePTFE wrapping tape significantly reduces overall cable weight, making it especially suitable for aerospace and mobile communication systems.

Features

Applications

Technical Parameters

Specifications

Related Downloads

Working Principle

Guide

Features

Sunfilm® Expanded PTFE Wrapping Tape

Engineered for Aerospace, Defense and High-Frequency Communication Systems Sunfilm® Expanded PTFE Wrapping Tape is manufactured from 100% expanded polytetrafluoroethylene using a controlled microporous structure. With an ultra-low dielectric constant, extremely low signal loss, lightweight construction, excellent flexibility, and outstanding temperature resistance, it is engineered for aerospace, defense, satellite communications, radar systems, and other mission-critical high-frequency cable applications. Compared with conventional cable insulation and wrapping materials, Sunfilm® ePTFE wrapping tape helps reduce transmission loss and cable weight while maintaining stable electrical performance across wide temperature ranges.

Sunfilm® Expanded PTFE Wrapping Tape Has One Clear Purpose:

Transmit High-Frequency Signals Farther and More Reliably—While Reducing Cable Weight.

Excellent Flexibility

The expanded microporous structure provides excellent softness and conformability for wrapping conductors and complex cable structures.

Ultra-Low Dielectric Constant

With a dielectric constant of approximately 1.3–1.4, the material helps reduce signal delay and transmission loss.

Extremely Low Dielectric Loss

A dielectric dissipation factor of ≤0.0005 at 1 MHz supports stable high-frequency transmission and signal integrity.

Lightweight Microporous Structure

With a density of only 0.50–0.90 g/cm³, the tape helps reduce overall cable weight.

Wide Temperature Resistance

Maintains flexibility and stable electrical performance from −190°C to +260°C.

Excellent Environmental Resistance

Provides strong resistance to moisture, chemicals, fuels, oils, solvents, and corrosive media.

Application

Sunfilm® Expanded PTFE Wrapping Tape Is a Core Material for High-Reliability Signal Transmission Systems
Satellite Communication

Satellite Communication

5G Base Stations

5G Base Stations

Aerospace Communications

Aerospace Communications

Data Centers

Data Centers

Medical Imaging Systems

Medical Imaging Systems

*Not recommended for use in plastic threaded connections, potable water systems, ultra-high-purity oxygen systems, or systems requiring immediate pressurization.

Technical Parameters

ScopeStandard Low-Density FilmHigh-Strength Low-Density FilmUnitToleranceTest Standard
Material100% PTFE100% PTFE———
ColorNaturalNatural——Visual Inspection
Width3–1503–150mm±0.3GB/T 6673
Thickness0.051–0.2540.051–0.254mm±0.003 (<0.152)
±0.005 (≥0.152)
GB/T 6672
Density0.50–0.900.50–0.90g/cm³±0.05GB/T 1033.1
Tensile Strength8–2515–50MPa—GB/T 1040.3
Elongation at Break≥60≥50%—GB/T 1040.3
Dielectric Constant1.3–1.41.3–1.4——GB/T 1409 / ASTM D150
Dielectric Dissipation Factor (1 MHz)≤0.0005*≤0.0005*——GB/T 1409 / ASTM D150
Dielectric Strength30–5030–50kV/mm—GB/T 1408.1
Working Temperature-190℃ to +260℃-190℃ to +260℃℃—GB/T 1409
Chemical ResistanceExcellentExcellent——Inherent PTFE Properties

Specifications

SeriesTypeMarketApplication
Sunfilm® Expanded PTFEStandard Low-Density FilmGlobalAerospace, RF, microwave, coaxial, and high-frequency communication cables
Sunfilm® Expanded PTFEHigh-Strength Low-Density FilmGlobalHigh-strength cable wrapping for aerospace, defense, and mission-critical signal systems

Enable high-frequency signals to travel further and more stably, while making the cable lighter.

    Frequently Asked Questions

    • Which industries commonly use Pipe Thread Sealant?
      Pipe Thread Sealant is widely used in plumbing, HVAC, gas distribution, hydraulic systems, petrochemical plants, water treatment facilities, and industrial manufacturing.
    • How much pressure can Pipe Thread Sealant withstand?
      Depending on the formulation and application, high-performance thread sealants can withstand pressures up to 69 MPa (10,000 psi).
    • What materials can Pipe Thread Sealant be used on?
      It is suitable for most metal threaded fittings, including steel, stainless steel, brass, copper, and aluminum.
    • Can Pipe Thread Sealant replace PTFE Tape?
      Yes. In many industrial applications, Pipe Thread Sealant can replace PTFE Tape and provide a more reliable and durable seal.
    • What is the difference between Pipe Thread Sealant and PTFE Tape?
      PTFE Tape mainly fills thread gaps mechanically, while Pipe Thread Sealant forms a chemical seal after curing, providing higher pressure resistance, better vibration resistance, and long-term sealing performance.

    Guide

    Why choose ForeverSeal® GasSafe?

    Because gas systems cannot tolerate any failures. ForeverSeal® GasSafe is designed specifically for gas pipeline applications, not a modification of generic PTFE tape. From material density and thickness to color-coded compliance and controlled manufacturing, every design parameter revolves around one goal: achieving a long-lasting, easily inspectable gas seal.

    Explore More

    Five Causes and Countermeasures for Gas Pipeline Seal Failure

    Understand the five main causes of gas pipeline thread seal failure—and how GasSafe solves these problems. Most gas leaks are not caused by installers, but by the use of incorrect tape.

    Explore More

    Learn About xxx's Case Studies

    ForeverSeal® GasSafe products are widely used in: residential gas pipeline installations, city gas distribution networks, commercial gas appliance connections, LPG and propane system components, and OEM-assembled gas equipment.

    Explore More

    Get a PTFE Thread Seal Tape Quote and Technical Support

    From samples to projects, from technology to delivery

    PTFE Sealing for Critical Systems — No Guesswork, No Leakage Risk

    Tell us your application—gas, water, chemical, oxygen, HVAC, or industrial systems—our engineers will recommend the right PTFE sealing solution based on your media,pressure, temperature, and compliance requirements.

    Contact us today and receive:

    icon
    Application-Matched Technical Specifications & Certification Documents
    (UL / DVGW / WRAS / AGA / MSDS / COA)
    icon
    Customized Pricing for Distributors, OEM Manufacturing & EPC Projects
    icon
    Sample Availability for Field Testing, Validation & Supplier Qualification
    icon
    Production Lead Time, MOQ, Packaging & Global Shipping Solutions
    icon
    Engineering Support for Product Selection, Replacement & Failure Analysis
    • Manufacturing
      • *Email
        Full Name
        *Phone

    From Product Evaluation to Long-Term Supply

    Whether you are evaluating PTFE thread seal tape for industrial equipment, OEM assembly or piping systems, Foreverseal® supports your project with product selection, technical documentation, manufacturing capability and consistent supply.

    Request Samples

    Evaluate Foreverseal® pink, blue and grey industrial PTFE thread seal tapes for your equipment, piping or threaded connection requirements. Confirm the appropriate product specification before OEM production or bulk purchasing.

    Request Samples

    Download Technical Documents

    Access product specifications, technical data, material information, test reports and supporting documents for product evaluation, engineering review and supplier qualification.

    View Technical Documents

    Become a Partner

    Work with an experienced PTFE thread seal tape manufacturer for OEM, private label, industrial distribution, project supply and long-term cooperation.

    Become a Partner
    Always On Duty
    Engineered Like a Soldier. Tested Like a Guardian.